第37回優秀板金製品技能フェア
単体品の部 全121作品
単体004
技能奨励賞
オイルキャッチャー(半導体関連部品)
KS Metal Industries Sdn Bhd (Malaysia)
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・サイズ: W30 × D350 × H8 mm
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・精度: ± 0.1 mm
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・プログラム時間: 45 分
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・加工時間: 30 分/個
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・加工数量: 1 個
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・材質: 軟鋼(SECC)
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・板厚: 0.8 mm
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・作品種類: 量産品
加工工程
2D/3D設計
CAD/CAM
パンチレーザ加工
曲げ
曲げ
アピールポイント
The critical points of this part are mainly the small extruded "tray" and the hemming section. There are a lot of companies not willing to do it due to the extra work needed for the milling and machining process. But we made this part only with Amada LCG-AJ fiber laser and EG4010/HG1303 press brake machines without any milling process.
With the assistance of VPSS3i Bend CAM software, we have saved up a lot of set-up time. The accuracy of the EG press brake enables us to bend the part precisely. The Bi-S helps in maintaining the correct angle, which makes the process easier and faster.
To bend the small flanges of the "tray" is a big challenge, but we managed to bend it with an extra jig added onto the stopper of the EG4010. The Amada lightweight hemming die can do the hemming so well and helps us to neglect any machining work.
With the assistance of VPSS3i Bend CAM software, we have saved up a lot of set-up time. The accuracy of the EG press brake enables us to bend the part precisely. The Bi-S helps in maintaining the correct angle, which makes the process easier and faster.
To bend the small flanges of the "tray" is a big challenge, but we managed to bend it with an extra jig added onto the stopper of the EG4010. The Amada lightweight hemming die can do the hemming so well and helps us to neglect any machining work.