Global
Environmental and social contribution activities
Mid-Term Environmental Plan

We set specific mid-term goals based on the Amada Group long-term environmental plan. We periodically self-evaluate our degree of achievement against the goals and reflect the results in our activities.

Mid-Term Environmental Plan
“Amada Green Action Plan 2012”

■ AMADA GREEN ACTION PLAN 2012

AMADA GREEN ACTION PLAN 2012

  Themes of activities Mid-term goal (FY 2014) Goals for FY 2011 FY2011 results Goals for FY2012
Prevention of global

[ Product development ]
Reduce CO2 emissions*1 throughout the product life cycle to contribute to the prevention of global warming

Release products with reduced CO2 emissions by an average of 25%

Reduce CO2 emissions through the release of ECO PRODUCTS
(As a whole: -9.5%; Sheet metal machines: -15.8%; machine tools: -3.5%; cutting: -2.7%)

Reduced CO2 emissions by releasing ecological products
(As a whole: -3.9%; Sheet metal machines: -10.5%; machine tools: -1.2%; cutting: 0%)

Reduce CO2 emissions by releasing ecological products
(Amada Group as a whole: -7.2%)

[ Business activities ]
Promote energy saving and resource saving in business processes to reduce CO2 emissions

Prevent global warming by promoting energy saving “-15.6%” against the benchmark year*2

Reduce by 1.4% from the previous year (domestic Amada Group)
(+0.3% against the benchmark year)

Reduced CO2 emissions at major domestic bases by 9.14% relative to the year before
(-7.6% against the benchmark year)

Reduce CO2 emissions at major domestic bases by 3.9% relative to the year before
(+ 4.8% against the benchmark year)

Effective utilization of resources

Promote effective use of limited resources and contribute to a recycling society

(1)Achieve “clean factories”

  • Development of material flow cost*3 accounting and highly efficient production
  • Waste reduction based on the resource-saving roadmap (Fujinomiya, ATP, AMT Toki)
  • Introduction and horizontal development of material flow cost accounting (Amada Tool Precision, AMT Toki)
  • Improvements to extend the life of cutting fluid in cutting (AMT Toki)
  • Horizontal development of material flow cost accounting
  • Continuous improvements to IN-OUT measures
  • Development of material flow cost accounting and highly efficient production
  • Continuous improvements to IN-OUT measures

(2)Achieve/maintain zero-emission factories (6 main facilities)

  • Less than 1% a year of landfilled solid waste (relative to total waste)
  • Sustain zero emission (ATP, Fujinomiya, Komaki)
  • IN measures (reduce packaging materials, shift to returnable case system) (ATP, Fujinomiya, AMT Toki, AEG)
  • Sustained zero emission (ATP: 0.02%, Fujinomiya: 0.236%, Komaki: 0.0%)
  • IN measures: continued with reduction of packaging materials used in product delivery (ATP, Fujinomiya, AMT Toki, AEG)
  • OUT measures:found recycling channels for landfill waste (Ono)
  • Achieve zero-emission at 4 plants (ATP, Fujinomiya, Ono, AMT Toki)
  • Continue with IN/OUT measures
Chemical substances control

Strengthen activities related to control of regulated chemical substances

(1)
Product development with green procurement (Total abolition of RoHS directive*4 chemicals)

Fully abolish RoHS directive chemical substances

  • Completed the survey for RoHS Directive compliance for items procured from overseas
  • Implemented product assessment (26 new models)
  • Released the Japanese version of Green Procurement Guidelines

Total elimination of chemical substances regulated by the RoHS Directive

  • Sheet metal and machine tools for EU export to be RoHS-compliant

(2)
Reduce the use of regulated chemical substances “Appropriately control chemical substances, and reduce their use within the manufacturing process”(PRTR*5, VOC*6)

Strengthen environmental risk management

  • Strengthen measurement/monitoring of hazardous materials storage/control
  • Strengthen compliance including laws and regulation compliance assessment
  • Maintained Hazardous Materials storage management and supervision (at each site)
  • Strengthened storage management with the new Hazardous Materials Storage Depository (Isehara)
  • Formulated Waste Guidelines (provisional) (Isehara)

Strengthen environmental risk management

  • Strengthen compliance for waste
  • Regulate management through register of laws and regulations, and compliance checks through compliance assessment (Nicotec Urawa, AEG)
  • Reduce PRTR regulated chemical substances
  • Promote VOC reduction activities
  • Introduced Toluene-free paint (Fujinomiya)
  • Boosted paint efficiency and solvent recycling (AMT Toki)
  • Use toluene-free paint across the group (AEG, AMT Toki)
  • Test TX-free paint, and improve paint technologies (Fujinomiya)
  • Improve operations through solvent recycling (AMT Toki)
Biodiversity

Preserve and regenerate biodiversity to pass on this soil rich in natural blessings in good shape to future generations.

Growing the “Amada Forest” which is beneficial for conserving biodiversity

  • Assess the Amada Forest development project, implement survey
  • Formulate the Amada Group “Biodiversity Guidelines for Action”
  • Thinned the trees and planted greens along the entrance based on the Amada Forest project
  • Created the Biotope (AMT Toki)
  • Developed the on-site ecosystem map (Isehara)
  • Formulated the Amada Group’s “Biodiversity Action Guidelines) (provisional)
  • Develop Amada Forest project (Fujinomiya)
  • Implement Biodiversity activities in partnership with the local community (Isehara)
Environmental management

Respond faithfully to voices of stakeholders including customers to fulfill our social responsibilities

  • Strengthen the Amada Group’s environmental management, and promote CSR activities
  • Integrate ISO14001 group (7 sites)

Promote Group-wide activities through the establishment of an “Eco” Promotion Committee

  • Integrate ISO14001 (Prepare for Toki Works’ certification)
  • Implemented Group-wide activities through “Eco” Promotion Committee
  • Integrated ISO14001, expanded EMS to AMT Toki Works (Group expansion) and Kansai TC (sales office)
  • Promote activities through ISO integration and “Eco” Promotion Committee
  • Integrate ISO14001 (Isehara, Fujinomiya, Komaki, AMT Toki, Kansai TC)
  • Implement environmental communication
  • Issue the environmental report “Forest-In Office 2011”
  • Implement risk communication
  • Organize “eco” factory tours
  • Participate in regional clean-campaigns
  • Issued the “Forest-In Office 2011” environment and society report (Sept.)
  • Toured eco-friendly plants (once)
  • Implemented local cleaning activities at each site
  • Issue “Forest-In Office 2012” environment and society report
*1
CO2 emissions data is calculated based on the calculation manual for the “Promotion of Global Warming Countermeasures Act”
*2
Benchmark year: FY2007
*3
Material Flow Cost Accounting: a new method of environmental management accounting that focuses on waste generated during production processes. It is one of the outstanding environmental accounting methods that achieves both “reduction of waste” and “productivity improvement” at the same time.
*4
RoHS stands for “Restriction of Hazardous Substances.” A directive that specifies hazardous substances contained in electrical equipment and electronics and prohibits their use.
*5
PRTR stands for “Pollutant Release and Transfer Register,” in which the emissions and movements of environmental pollutants are registered. A system for compiling and announcing the emission volumes and travel distances of hazardous chemicals.
*6
VOC stands for Volatile Organic Compounds. It is regarded as the cause for chemical sensitivity syndrome and sick building syndrome.
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